Tablet Processing Machine
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Tablet Sugar Coating Machine
description

The machine can do film coating or sugar coating for tablet, pill, candy, chocolate, etc. with organic film, water-soluble film and sugar film etc., in fields like pharmaceutical, food and biological products etc. It is of high efficiency, low energy consumption and taking up small floor area.

Tablet / Pill / Candy Sugar Coating Machine

1. Main Machine Photo with Produced Samples:


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2. Machine specifications:

Items

Parameters

Production quantity

40kg every time

Speed range of   film coating roller

1-21 r/min

Diameter of   material inlet

340mm

Diameter of film   coating roller

750mm

Diameter of roller   mesh

3mm

Motor power of   mainframe

1.1KW (The mainframe is   totally closed)

Air source (supplied by   the user)

0.8  m3/min     

Pressure: ≥0.4MPa.

Dimensions

1200*840*1650 mm   (L×W×H)

PLC

It can make the   frequency conversion continuously variable and set, adjust, display and   memorize the technical parameters, operation speed, air inlet speed, spray   force and flow during the operation of the complete machine.

Hot air cabinet

Motor power of   hot air filter

1.1KW    (explosion-proof)

Filter precision

0.5μm

Filter cleanliness

100,000 class

Air inlet speed

1600m³/h (with a   class-3 filter)

Hot air temperature

40~80 (adjustable)

Dimensions

810×700×1830   mm (L×W×H)

Weight

300Kg

Dust removal cabinet

Motor power dust   removal fan

2.2KW    (explosion-proof)

Air outlet speed

3571 m3/h

Surface material

Matt stainless steel

Dimensions

700×700×1660mm (L×W×H)

Weight

300Kg

Spray gun

Imported spray gun with   uniform atomization, adjustable spray shape, position and angle


This machine is   equipped with two 80D spray guns.

Motor power of   peristaltic pump

0.25KW

Peristaltic pump speed

200-700 r/min

Mainframe weight

550Kg


Basic Working Principle:

The tablets in drum make complicated and constant track movement with easy and smooth turn frequent exchanging in a clean and closed drum of the film coating machine. The coating mixed round in the mixing drum are sprayed on tablets through the spray gun at the Inlet action of the peristaltic pump. 

Meanwhile under the action of air exhaust and negative pressure 100,000 clean hot air supplied by the air exhaust cabinet is exhausted from the fan at the sieve meshes through tablets. So these coating mediums on the surface of tablets get dry forming a coat of firm, fine and smooth film. The whole process is finished under the control of PLC.


Machine Running Video:

See below video to see how our machine spray coating on the tablet, pill, candy, chocolate, etc. The video is showing the process of inside cabinet spray nozzle spraying evenly on the tablet and dry it.


3. Machine features:

  • 1. PLC and temperature module controlling system with the touch screen produced by Siemens Germany are applied to provide picture displaying, convenient operation, energy-efficiency, cleanliness and safety, and convenient cleaning, which meets the standard of GMP.
    2. Components, which drugs are exposed to, such as high efficiency film coating mainframe, high efficiency hot air filter, dust removal fan and spray device, are all made of imported stainless steel of good quality.
    3. The procedures are all controlled by PLC touch screen, automatically or manually.
    4. Coating is processed in totally closed environment to prevent dust and slurry from spilling. The surface of box is polished and its light pollution is eliminated.
    5. The driver system applies explosion-proof decelerating motor and chain-wheel transmission device, which can make frequency conversion continuously variable.
    6. High efficiency hot air filter can directly capture air from outside, heat the air after primary, intermediated and high efficiency filter, and then provide the air for the mainframe. The air can meet the standard of 100,000 class cleanliness. Dust removal fan can exhaust air to the outside to avoid the influence on central air-conditioning and to save energy.
    7. The spray gun is imported from Japan of good atomization, non-clogging nozzle, adjustable spray volume and angle, and simple structure which is convenient to clean.

  • 8. Spray guns for film and sugar coatings mounted independently on the multifunctional spray gun holder. Lighting for illuminating the pan interior for monitoring.

  • 9. Automatically adjustable multifunctional spray gun holder system for various coating purposes.

  • 10. Easy cleaning of the spray guns thanks to the built-in solution and air passages in the multifunctional spray gun holder system.

  • 11. Attachment detachment of the exhaust air chamber can be done with single operation for easier cleaning confirmation.

  • 12. Product can be discharged by reversing the rotation of the pan without additional operation.

  • 13. Newly developed process air chamber for fully perforated pan.

  • 14. Process air chamber efficiently diminishes heating of the coating pan.

  • 15. Built-in solution and atomization air passages within multifunctional spray gun holder system.

  • 16. Multifunctional spray gun holder enables an automatic positioning of the spray guns during the coating process for accurate coating of the tablet and saves coating material.

  • 17. Decelerated inlet air through the process air chamber prevents process air turbulence.

  • 18. Pan enclosure turns to washing basin during system cleaning.

  • 19. Addition of cooling mist device for optimum sugar coating of tablet.

  • 20. Multifunctional spray gun holder maintains the distance between the spray guns and tablet bed during sugar coating process.

  • 21. Process air smoothly goes through the pan without pulsation.

  • 22. The three-dimensional fully perforated baffle system.

  • 23. Cooling of the pan with dry mist prevents adhesion of the tablets on the pan and reduces the occurrence of convexes of tablets.

  • 24. Multifunctional spray gun holder enables a continuous sugar coating process from protective to sugar coating phases.

  • 25. Multifunctional spray gun holder can be easily removed from the pan for easy change, cleaning and inspection of the spray gun units.

  • 26. Washing of both inside and outside of the pan can be done quickly with filled water by our large cleaning sink.


4. Machine Detailed Photos:1551255670286889.png1551255672347503.png

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We have different series of machines suitable for your packing need and production speed need, we did not put them all on website, please contact us with your packing needs, we will recommend accordingly and send you machine specification, video and photo for your reference.

As one of the leading comprehensive packing and processing machinery manufacturer in China, we have most of the machines you need, on the website we only upload part of our machines for clients’ reference. For clients with detailed packing solution, please contact us by email, our enthusiastic sales and engineers team will come up with ideal solution for your product and with the most reasonable price, within your budget. We will also send you the machine’s specification, photo and running video by email for your reference, you can get what you need here one stop. Email us at leadingpackingmachinery@gmail.com


5. Related machines:

Pharmaceuticals packing machines:

Capsule/tablet/pill counter filling line

protein powder / probiotics powder filling line

eyedrop/ e cigarette/ oral liquid/ syrup filling line

blister packing and cartoning line

Processing equipment for pharmaceuticals, food, cosmetics, chemicals

Crusher, grinder, Granule Pulverizer,

Film tablet coating machine, tablet sugar coating machine,

Vacuum dryer, Fluidized dryer,

Pelletizer, Dry Granulator

Mixer, blender,

tablet presser, capsule filler


Here are some of our clients’ testimonial letters below for your reference:

1. Shawn from pharmaceutical products manufacturer in USA

We have been using many of their pharmaceutical product processing and packing lines, such as eyedrops filling line, capsule blister packing line, etc. over the years with our company’s development. As our pharmaceutical products needs high standard of aseptic environment, their machine’s good design to create perfect aseptic environment and running consistently without need for correction during production, meet our standard requirement and really helps us a lot to ensure our production quality and capacity, this helps to raise our production efficiency and safeguard our brand image in the market.

2. Johnny from skincare product contract manufacturer in USA

We have been using their packing machines for over 15 years, their machines’ quality and durance exceeds our expectations, and their efficient after sales service always help us a lot to keep up with our production schedules and without down time, they provide in time delivery for spare parts and professional technical solutions for any problem we have about the machines, that is wonderful user experience for us over the years. That is why we continue to use their company’s machines and service with the development of our company all these years.

3. David from health care private label factory in UK

We bought many packing lines for our health care product from them for different products such as capsule filling line and protein powder filling line, oral liquid filling line, and the machines’ performance are very good, the machines are with famous branded parts and can work very smoothly and meet our production needs, the menu in touch screen is in English, easy to understand. Their technical and sales people are very friendly and helpful.                  4. Joe from cosmetics contract manufacturer in Argentina

We buy lots of packing machines from them, and we have developed from a small fctory to a big company group over the years and also thanks to their continuous support with good packing machines with good technology, good mechanics, their machines’ put together is good and very fine made with long lifetime, all this helps with our production plans for our clients’ packing needs.

5. Louis from personal care product manufacturer in France                        

As contract manufacturer we have different products with different packing needs, they can satisfy our needs with tailor made solutions, and up to our budget, we are glad to find them, which saves us time and cost, they are ideal for us.